Automakers Suspend Operations, Change Equipment Due to Chip Shortage

Ford is temporarily suspending production at its Kansas City assembly plant to deal with the shortage.

Automakers continue to search for ways to deal with the semiconductor chip shortage impacting the industry on a global scale.

Most companies cut back production and shift available chip inventory to high-profit vehicles like pickup trucks. Seemingly no automaker is immune to the problem, including pricey luxury and sports car makers. Mercedes-Benz, Porsche and others all recently announced moves to deal with the shortage.

This week is not different with Daimler, Stellantis and Subaru reporting today they are taking new measures to account for current run of chip shortages, both in the U.S. and in other facilities around the world.

New announcements

Ford plans to extend the shutdowns at plants that build its F-150, Ford Transit, Ford Explorer and Lincoln Aviator, Ford Edge/Lincoln Nautilus and Ford Mustang. The Kansas City Assembly Plant that builds its top-selling F-150 and Transit commercial van suspend operations for the weeks of May 3 and 10. It’s currently closed down.

GM is slowing production of its van at its Wentzville plant to deal with the chip shortage.

The Flat Rock, Michigan plant, which builds the Mustang, and Chicago plant that builds the Explorer and Aviator will also be down the first two weeks of next month. They’ve been down since the week of April 12, according to Automotive News.

The company plans to continue the reduced production of its Super Duty and medium-duty trucks at the Ohio Assembly Plant near Cleveland.

General Motors plans to move its Wentzville (Missouri) Assembly plant from three shifts to just two on a temporary basis starting the week of April 26. It’s cutting van production at the site. Production of its midsize pickups, the Chevy Colorado and GMC Canyon, are unaffected. The company just restarted operations at the facility last week after a two-week shutdown.

Other moves

In what may be the most novel approach to dealing with the issue thus far, Stellantis is using analog speedometers in some its Peugeot models instead of the digital ones they would normally come equipped with.

Mercedes C-Class line at Bremen 2021

Daimler is cutting hours for 18,500 workers at two plants in Germany as it waits for more chips.

The move affects only the Peugeot 308, Reuters reported, which are built in France. The brand sold about 98,000 of the 308 model last year. The 308 is being phased out this fall in favor of a new vehicle. The company may reduce the price as a result of the less advanced speedo.

Daimler plans to reduce hours for 18,500 employees and idle production at its Bremen and Rastatt plants in Germany. Bremen builds the C-Class as well as the GLC, GLC Coupe and the all-electric EQC. The Rastatt plant produces the A-Class hybrid as well as the A-Class sedan, B-Class and GLA compact SUV.

Japanese automaker Subaru Corp. revealed plans to temporarily suspend production at its plant in Lafayette, Indiana. The closure will be in place until the end of April, according to officials. It will affect about 15,000 vehicles for North America, officials noted. The company builds the Ascent, Outback, Legacy and Impreza at the site.


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Buy/Drive/Burn: The Cheapest Full-size, Truck-based SUVs in America for 2021

We continue the Cheapest Of series today on Buy/Drive/Burn, and check out the least expensive full-size truck-based SUVs on sale in America in 2021. And we’ve been generous today and equipped each of them with four-wheel drive to avoid any usability concerns. Today’s trio is very close in price but diverges elsewhere. Let’s go.

Chevrolet Tahoe

The Tahoe is new for 2021, is the cheapest vehicle here. This year it gains a host of updates including an independent rear suspension and some very in-your-face-styling. General Motors believes more trims are better, and offers Tahoe in LS, LT, RST, Z71, Premier, and High Country variations. At the lower end, an LS starts at $49,600, and a High Country is $68,200 before options. Unlike the others here, the power plant depends on trim and is provided via the stalwart 5.3-liter V8, a 6.2-liter V8 (High Country only), or a 3.0-liter inline-six turbodiesel. The 5.3 and diesel are both available at the LS level, and the V8 is slightly cheaper. A 4×4 LS is available in eight different free colors, most of which are grey-ish. Seats are covered in cloth here, but buyers can choose between Jet Black and “Very Dark Atmosphere,” or as you’d call it light gray. A bench seat can replace the front console, but that’ll cost you $250. With no options selected and after the freight charge of $1,695, the Tahoe asks $54,295.

Ford Expedition

Ford’s Expedition is F-150 based as you’d expect and has been on sale in its current guise since the 2018 model year. It’s available in five different trims presently: XL STX, XLT, Limited, King Ranch, and Platinum. Prices range from a base of $49,025 to nearly $74,000 for the Platinum. All trims feature the same 3.5-liter turbocharged EcoBoost V6, which produces 375 horsepower. In XL STX trim, all six available paint colors are free of charge, and one of them is brown. All seats are covered in cloth at this level, and the only color on offer is Ebony. The 4×4 upcharge is added to the acquisition fee of $656 and the destination charge of $1,695 for a grand total of $55,385.

Nissan Armada

The most expensive entry of today’s trio is also the only one from Japan. The Nissan Armada in its current guise is sold as the Patrol elsewhere in the world and shares a body with the more expensive QX80 and a platform with the Nissan Titan. Available in four trims, S, SV, SL, and Platinum, the Armada ranges from $48,600 to over $65,000 before options. All trims share the same naturally aspirated 5.6-liter V8 used across Nissan’s truck line that’s good for 400 horsepower. Colors available for free on the SV 4WD trim include black and silver. Interiors are dark gray or tan, and the leather has an -ette at the end of it. The four-wheel drive and shipping fee add up for a base price on the Armada of $57,095.

Three big SUVs, all of them ask for around $55,000 of your dollars. Which one goes home with you?

[Images: GM, Ford, Nissan]

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Chevrolet Electric Silverado A ZERO Production

Silverado

Chevrolet’s Silverado electric pickup will be built at the Factory Zero assembly plant in Detroit-Hamtramck, Michigan, along with GMC’s Hummer EV SUV which will also be produced there, General Motors president Mark Reuss said today.

Silverado

A new-from-the-ground-up EV pickup, and not adapted from the gas-powered Silverado, it will use the Ultium Platform. Ultium is General Motors’ virtual development tools and technology, said to have reduced development nearly 50 percent to 26 months.

Chevrolet estimates the new Silverado EV will have a 400-mile range on a full charge. Like its gas-powered sibling, there will be retail and fleet versions of the EV, both expected to be in demand. “Chevrolet will take everything Chevy’s loyal truck buyers love about Silverado — and more — and put it into an electric pickup that will delight retail and commercial customers alike,” said Reuss.

Factory ZERO, General Motors’ renamed Detroit-Hamtramck assembly plant, signifies the company’s zero crashes, zero emissions, and zero congestion outlook for the future. ZERO is the largest renovation and retooling ever for a General Motors manufacturing plant. Its paint and body shop, along with the general assembly area, are getting upgrades including new machinery, conveyors, controls, and tooling. The plant’s footprint is now over 4.5 million square feet.

Silverado

General Motors previously hawked its modular propulsion system and Ultium battery-powered global EV platforms. The company is definitely looking to compete head-to-head for customers wherever they may exist. Ultium is a joint venture with LG in Lordstown, Ohio to produce battery cells for future battery electric vehicles (BEVs). Construction of that facility is underway.

General Motors world domination plan calls for a million EVs by 2025, and North American EV leadership. How will this work out with the power grid, President Biden’s future vision, and infrastructure improvements?

[Images: General Motors]

Chevrolet Charging into Electric Aftermarket with K5 Blazer Conversion for SEMA Show

Chevrolet will showcase a 1977 K5 Blazer converted to all-electric propulsion at SEMA360.

Crate engines have been wildly popular for decades with car enthusiasts, giving them a way to beef up stock vehicles. Chevrolet has a long history of offering these powerplants, but now is honoring that tradition with a modern twist: eCrates.

In fact, some of those doing electric conversions are using old EV1 motors, General Motors’ long-dead first attempt at electric vehicles. However, there are several options available for those looking to get the instant torque only an electric motor can provide while keeping those vehicles on the greener side.

At this year’s virtual SEMA show, called SEMA360, Chevy will be showing what it thinks can be done with their eCrate motors by revealing a 1977 K5 Blazer that has been converted to an all-electric powertrain. The setup used in the K5 Blazer-E should be available from the company sometime next year, pushing aside the aforementioned EV1-powered conversions.

(Chevrolet teases 2022 Bolt EV makeover — and new Bolt EV.)

“As GM introduces a new fleet of electric vehicles, it creates an exciting opportunity to bring EV technology to the aftermarket,” said Jim Campbell, GM U.S. vice president of Performance and Motorsports.

The K5 Blazer-E uses a Bolt EV electric motor, delivering 200 hp, paired with a Chevrolet Performance electronically controlled 4-speed automatic.

“Our vision is to offer a comprehensive line of Connect and Cruise systems from Chevrolet Performance – delivering a solution for every customer ranging from LSX V-8s to eCrate conversions,” Campbell said.

The K5 conversion uses a 60-kWh battery pack sitting the cargo area behind the driver and front-seat passenger to provide the power for a 200-horsepower electric motor as well as all of the necessary power inverters, converters and additional equipment needed to make it a fully functional 33-year-old vehicle — with an electric powertrain.

This isn’t the brand’s first foray into the eCrate conversion segment. It’s already done two other vehicles: an eCOPO Camaro in 2018 and an E-10 pickup last year. The efforts acted as development projects for the brand’s Electric Connect and Cruise electric vehicles. The converted vehicles also attracted plenty of attention.

“Minutes after Chevrolet showed the E-10 concept, customers started calling to ask how soon they could build their EV project,” said Russ O’Blenes, Chevrolet director of engineering, Performance and Racing, in a statement.

(Chevy squeezes 21 more miles out of Bolt battery for 2020.)

Power for the K5 Blazer-E is supplied by a 400-volt Bolt EV battery pack with 60 kilowatt-hours of usable energy installed in the cargo area.

Often vehicles SEMA are wild takes on the original machine, but the goal of the K5 conversion is to make it look as close to normal as possible. However, the upgrades are the latest technology offered by Chevy with 90% of the new parts coming from the Bolt EV.

Obviously, the first thing that had to go was the K5’s 175-hp 400 cubic-inch V-8, three-speed automatic, fuel system and exhaust. Aside from the previously mentioned 200-hp electric motor, Chevrolet Performance installed an electronically controlled four-speed automatic. The rest of the Blazer drivetrain is original, including the transfer case, driveshaft and axles.

The battery pack providing the juice to the system is a 400-volt Bolt EV battery pack. The system uses so many of the Bolt’s components, it retains many of the benefits of the system, such as shock protection, battery heating and cooling, battery-overcharge protection and even regenerative braking, GM engineers added.

Anticipating demand for these conversions, Chevy created a certification program for dealers and aftermarket companies. Performance vehicle stalwart Lingenfelter Performance Engineering is piloting the training and certification program. As part of that, they will get the tools and equipment needed to work with high-voltage systems and charging stations used by the vehicles, GM officials said.

The K5 Blazer-E gets special badging.

“The K5 Blazer-E demonstrates what is possible for customers who want to convert their vintage truck to a daily driver with the instant torque and unique driving experience of an EV. For customers who want more extreme performance, the modular eCrate system will have virtually limitless applications,” O’Blenes said.

(GM EV program charging ahead despite pandemic.)

As the program moves forward, GM will find ways to incorporate its Ultium batteries and supporting technology, the company noted. In addition to the K5 conversion, the brand is showing off several Tahoe and Suburban aftermarket performance parts at the show.

Joseph Szczesny contributed to this story.

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