Chip Shortage Issues May Roll into 2023 for Carmakers

The shortage of semiconductors is now expected to foil the auto industry’s efforts to rebuild inventories through 2022, according to reports from analysts and carmakers. 

Volkswagen CEO Herbert Diess said the industry could be dealing with the chip shortage into 2023.

“Several chip suppliers have been referring to structural problems with demand,” Ola Källenius told reporters during a roundtable event for IAA 2021 auto show in Munich. 

“This could influence 2022 and (the situation) may be more relaxed in 2023,” added Källenius, who said the shortages will be reflected in the reduced sales when it reports financial numbers for the third quarter next month. 

The point was echoed by Volkswagen CEO Herbert Diess, who told Bloomberg TV, the shortages could persist for months or “even years.”

Suppliers struggling with order backlogs

Meanwhile, Rohm Co., one of the world’s largest suppliers of microchips to the automotive with clients such as Toyota, Ford and Honda, says it will take months to clear its backlog of orders, according to Kelley Blue Book. 

“All of our production facilities have been running at their full capacity since September last year, but orders from customers are overwhelming,” Rohm CEO Isao Matsumoto told reporters in a recent interview. “I don’t think we can fulfill all the backlog of orders next year.” 

Automakers forced to adjust 

Ford dealer

This picture is becoming increasingly rare as dealer inventories continue to thin out.

Top executives from companies such as General Motors and Ford have said their companies and their dealers are learning to live with inventories well below the 70-day level, prevailing before the COVID-19 pandemic slashed production and by extension the industry’s supply of micro-chips. 

GM CEO Mary Barra told analysts last month the company would welcome the opportunity to rebuild inventories.

A new report from the University of Michigan Research Seminar on Quantitative Economics noted, “The global silicon chip shortage continues to squeeze vehicle manufacturers. In February-July, the pace of domestic light vehicle assemblies averaged 8.9 million units, far below the 2020 (fourth quarter average) of 10.5 million.”

The U-M economists noted vehicle demand remained strong, as evidenced by a massive inventory drain and sharp price increases. By July, the days’ worth of dealer supply of new vehicles dipped to the low 20s both for cars as well as trucks versus a pre-pandemic normal in the 60- to 80-day range, they added. 

“In the broader economy, many raw materials remain challenging to procure on time, partly because of transportation bottlenecks, exacerbated by a truck driver shortage,” the economists said, adding many manufacturing and service industries report labor shortages, rising wages, and rising prices.  

Car shoppers on lot

A new survey shows nearly half of car shoppers are changing their timeframe for the purchase.

“Until supply chains stabilize, the pressure on producer and consumer prices is likely to continue,” they noted.

Consumers frustrated 

Meanwhile, carmakers are continuing to curb production even as they announce the introduction of new models. Nissan, Toyota, General Motors, Stellantis and Ford have indicated they will continue to cut production well into September. 

Consumers also are beginning to feel the pressure. The website Autolist.com notes its surveys indicate 73% of respondents who were shopping for a used vehicle were looking to spend less than $20,000; yet this is the price range that has been hit the hardest by inventory shortages across the used car market.  

In addition, 44% of shoppers are changing the timing of their next vehicle purchase due to inventory issues and 40% of respondents said inventory woes are making this car-shopping experience more frustrating than it has been in the past. 

Noted Stephanie Brinley, principal analysts with IHS Markit, noted, “The scenario today of low inventory and high demand sees consumers facing higher prices and reduced choice, while automakers see volume decline. There is some automaker benefit in the higher pricing, but as the situation drags on, this may not be enough to truly offset the opportunity lost from reduced inventory. In short, the current situation benefits no one.”

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Semiconductor Issue Forces Nissan to Shutdown U.S. Plant

Nissan will close its assembly plant in Smyrna, Tennessee for two weeks starting Aug. 16 due to a shortage of semiconductors, indicating the issue remain front a center as automakers prepare for the annual model change and the industry’s autumn production push. 

2021 Nissan Rogue - first off line in Smyrna
Employees at Nissan’s Smyrna, Tennessee plant will be getting some unwanted time off as the plant is shutting down due a chip shortage.

“We hope we can resume production before the end of the month,” said Nissan spokeswoman Ly Love-Carter said during a phone conversation with TheDetroitBureau.com.  

“We are further adjusting our U.S. production schedules in August due to a Malaysia-based supplier that has shut down because of an outbreak of new COVID-19 cases. Our Smyrna, Tennessee plant will be on a two-week shutdown starting Aug. 16. We expect to resume production on Aug. 30.”

The sprawling Smyrna plant, which is about 30 miles east of Nashville in central Tennessee and is the Japanese automaker’s largest production center in North America. The Smyrna plant builds the Nissan Rogue, Pathfinder, Murano, Leaf, Maxima as well as the Infiniti QX60. 

Nissan’s plant in Canton, Mississippi, will continue its operations.

Love-Carter said the temporary shutdown is not expected to delay the launch and introduction of Nissan new models such as the all-new Nissan Pathfinder.  

Nissan’s shortage of semiconductors has not impacted Nissan’s assembly plant in Canton, Mississippi where the Nissan Frontier pickup truck is built, she said. 

Pandemic hits Malaysia 

The spread of COVID-19 in Malaysia and neighboring Singapore, both centers for the semiconductor industry, have led to lockdowns and other restrictions in those countries. As a result, there is a new round of disruptions of the chip supply flowing to automakers around the globe. 

2022 Nissan Pathfinder on- and off-roader

Production of the all-new Pathfinder not be affected by the shutdown, Nissan officials said.

The shutdowns in Malaysia are the latest in long string of disruptions in China, Taiwan, Japan and even the United States that have frustrated automakers and their suppliers.

The shutdowns in the auto industry, which have frustrated auto executives, have even caught the attention of the White House. President Joe Biden said he intended to push his administration to find ways to stimulate semiconductor production again in the United States where the chip industry began originally. 

Shortages strain automakers everywhere 

Meanwhile, it’s been a topic during recent calls with analysts’ by auto executives such as Ola Källenius of Daimler AG, who said he hoped the shortage would finally ease early next year. 

General Motors is also shutting down plants building its strong-selling pickups due to the issue for the first time since the problem began.

The shortages, which began slowing production various auto manufactures late in 2020, appear to have eased somewhat. Both Stellantis and Ford Motor Co., which reported sharp cuts in vehicle production linked to the semiconductor shortages, said the week all their plants in North America operated normal schedules this week.

GM Prioritizing Pickup Production Over Crossovers, Sedans

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GM

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General Motors will resume full-size pickup assembly next week, leaving its crossovers will have to continue enduring production hang-ups related to the semiconductor shortage. American manufacturers have been absolutely creamed by supply shortages this year and a lack of chips really hurt pickup volumes. We’ve seen a lot of creative solutions, including automakers putting unfinished vehicles on the lot in hopes that they can install the missing hardware later.

But GM’s latest solution involves prioritizing Michigan’s Flint Assembly, Indiana’s Fort Wayne Assembly, Silao Assembly in Mexico — all of which were previously idled or operating on reduced schedules. Unfortunately, that means giving other North American facilities more downtime and, sadly, plenty of it. 

According to Automotive News, this includes Kansas City’s Fairfax Assembly — which has been idled since February — and five other factories located in North America. The facility was supposed to return to normal at the start of this month, which was later revised for the end of August. However, the newest plan leaves Cadillac XT4 production offline until September 20th, with Chevrolet Malibu assembly now being a giant question mark.

Lansing Grand River Assembly, responsible for the Cadillac CT4 and CT5, has been down since May and just got a two-week extension on its current production leave. Assembly isn’t likely to resume until the very end of August.

San Luis Potosi Assembly has enjoyed more production time than most North American facilities this year. But it’s getting another three weeks of downtime before resuming production of the Chevy Equinox and GMC Terrain. Those models will be back on the assembly line on August 23rd.

That just leaves GM’s Lansing Delta Township, Spring Hill, and Ramos Arizpe facilities — all of which will be getting just one more week off. But we’ve learned not to assume anything in 2021, especially since this is just one of dozens of scheduling changes that had to be revised by automakers. If chip supplies don’t stabilize, we anticipate the manufacturer prioritizing Lansing — so it can get more Chevrolet Traverses and Buick Enclaves on the lot Ramos Arizpe — which builds the Chevy Blazer and Equinox — also has a good chance of getting preferential treatment. Though the whole gang is supposed to be fully operational by August 2nd.

General Motors is just one automaker contending with this industrywide disaster, however. This week saw Mercedes-Benz and BMW also cutting production, citing supply chain problems. Meanwhile, Nissan CEO Makoto Uchida was expressing his pensiveness about the ongoing semiconductor shortage to the media despite his company turning a profit for the first time in a while.

“Knowing the current situation … we cannot be optimistic,” Uchida told CNBC on Wednesday. “I think this is day-by-day still.”

[Image: General Motors]

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